{"id":991705,"date":"2022-12-13T16:03:35","date_gmt":"2022-12-13T15:03:35","guid":{"rendered":"https:\/\/prefasprzet.pl\/epak-precyzyjna-maszyna-do-produkcji-rur-cienkosciennych\/"},"modified":"2023-06-16T17:06:50","modified_gmt":"2023-06-16T15:06:50","slug":"epak-machine-for-thin-walled-pipe-production","status":"publish","type":"page","link":"https:\/\/prefasprzet.pl\/en\/epak-machine-for-thin-walled-pipe-production\/","title":{"rendered":"EPAK machine for thin-walled pipe production"},"content":{"rendered":"<div class=\"vgblk-rw-wrapper limit-wrapper\">\r\n<h4>EPAK &#8211; HIGH-PRECISION MACHINE FOR THE PRODUCTION OF ROUND THIN WALLED PIPES AND MANHOLE RISERS<\/h4>\r\n<p>Afinitas E-Pak is a revolutionary machine with a <strong>rotary packerhead<\/strong>, ideal for high-volume production of round pipes. The EPak produces high-quality pipes with an exceptionally smooth surface; it is ideal for thin-walled pipe production.<\/p>\r\n<p>HawkeyePedershaab&#8217;s EPak machine remains light years ahead of the competition with its surprisingly simple <strong>eDrive gearless drive system<\/strong> and <strong>precise and reliable control technology.<\/strong><\/p>\r\n<p>At the heart of the machine is its revolutionary <strong>eDrive drive system<\/strong>, driven by a patented gearless 60-pole brushless magnetic motor. With this solution, the eDrive achieves significantly higher torques than conventional drives and additionally has a wider torque\/operating speed range &#8211; allowing precise compaction control throughout the machine&#8217;s production range.<\/p>\r\n<p>Engineered from the ground up, ePak&#8217;s innovations go beyond the eDrive electronic drive system. Considering mechanical solutions, a <strong>unique frame design<\/strong> operating at speeds up to 25% faster than traditional frame designs deserves to be mentioned. In addition, the screwed, two-piece frame design facilitates installation in existing buildings and reduces transportation costs.<\/p>\r\n<p>The ePak machine is ideally suited for the production of: thin-walled round pipes, precast concrete pipes for the production of manhole risers, vertical rings of sewer manholes, precast concrete pipes, concrete jacking pipes.<\/p>\r\n<p><a title=\"pdf-icon\" href=\"https:\/\/prefasprzet.pl\/wp-content\/uploads\/2022\/05\/Od-lokalnego-dostawcy-do-globalnego-gracza.pdf\" target=\"_blank\" rel=\"noopener nofollow\"> <img decoding=\"async\" title=\"pdf-icon\" src=\"https:\/\/prefasprzet.pl\/wp-content\/uploads\/2022\/05\/pdf-icon.png\" alt=\"pdf-icon\" width=\"48\" height=\"64\" data-link-type=\"url\" \/> <\/a><\/p>\r\n<p>EPAK &#8211; HIGH PRECISION MACHINE FOR THIN WALLED PIPE PRODUCTION.pdf<\/p>\r\n<p><a title=\"\" href=\"https:\/\/prefasprzet.pl\/wp-content\/uploads\/2022\/12\/epak-01.png\" target=\"_self\" rel=\"noopener\"> <img decoding=\"async\" src=\"https:\/\/prefasprzet.pl\/wp-content\/uploads\/2022\/12\/epak-01.png\" sizes=\"(max-width: 768px) 100vw, 100vw\" srcset=\"data:image\/svg+xml;utf8,&lt;svg%20xmlns=&quot;http:\/\/www.w3.org\/2000\/svg&quot;%20viewBox=&quot;0%200%20602%2092&quot;%20height=&quot;92px&quot;%20width=&quot;602px&quot;\/&gt;\" alt=\"\" width=\"602\" height=\"92\" data-link-type=\"lightbox\" data-srcset=\"https:\/\/prefasprzet.pl\/wp-content\/uploads\/2022\/12\/epak-01.png 602w, https:\/\/prefasprzet.pl\/wp-content\/uploads\/2022\/12\/epak-01-300x46.png 300w, https:\/\/prefasprzet.pl\/wp-content\/uploads\/2022\/12\/epak-01-420x64.png 420w, https:\/\/prefasprzet.pl\/wp-content\/uploads\/2022\/12\/epak-01-315x48.png 315w\" \/> <\/a><\/p>\r\n<p><iframe title=\"YouTube video player\" src=\"https:\/\/www.youtube.com\/embed\/5YjQSVF7wUg\" width=\"560\" height=\"315\" frameborder=\"0\" allowfullscreen=\"allowfullscreen\"><\/iframe><\/p>\r\n<p><a title=\"\" href=\"https:\/\/prefasprzet.pl\/wp-content\/uploads\/2022\/12\/HawkeyePedershaab-ePak-Packerhead-machine-Bates-Pipe.jpg\" target=\"_self\" rel=\"noopener\"> <img decoding=\"async\" src=\"https:\/\/prefasprzet.pl\/wp-content\/uploads\/2022\/12\/HawkeyePedershaab-ePak-Packerhead-machine-Bates-Pipe.jpg\" sizes=\"(max-width: 768px) 100vw, 100vw\" srcset=\"data:image\/svg+xml;utf8,&lt;svg%20xmlns=&quot;http:\/\/www.w3.org\/2000\/svg&quot;%20viewBox=&quot;0%200%20896%20800&quot;%20height=&quot;800px&quot;%20width=&quot;896px&quot;\/&gt;\" alt=\"\" width=\"896\" height=\"800\" data-link-type=\"lightbox\" data-srcset=\"https:\/\/prefasprzet.pl\/wp-content\/uploads\/2022\/12\/HawkeyePedershaab-ePak-Packerhead-machine-Bates-Pipe.jpg 896w, https:\/\/prefasprzet.pl\/wp-content\/uploads\/2022\/12\/HawkeyePedershaab-ePak-Packerhead-machine-Bates-Pipe-300x268.jpg 300w, https:\/\/prefasprzet.pl\/wp-content\/uploads\/2022\/12\/HawkeyePedershaab-ePak-Packerhead-machine-Bates-Pipe-630x563.jpg 630w, https:\/\/prefasprzet.pl\/wp-content\/uploads\/2022\/12\/HawkeyePedershaab-ePak-Packerhead-machine-Bates-Pipe-420x375.jpg 420w, https:\/\/prefasprzet.pl\/wp-content\/uploads\/2022\/12\/HawkeyePedershaab-ePak-Packerhead-machine-Bates-Pipe-840x750.jpg 840w, https:\/\/prefasprzet.pl\/wp-content\/uploads\/2022\/12\/HawkeyePedershaab-ePak-Packerhead-machine-Bates-Pipe-315x281.jpg 315w\" \/> <\/a> <a title=\"\" href=\"https:\/\/prefasprzet.pl\/wp-content\/uploads\/2022\/12\/Hawkeye-Pedeshaab-ePak-PLC-Controls.png\" target=\"_self\" rel=\"noopener\"> <img decoding=\"async\" src=\"https:\/\/prefasprzet.pl\/wp-content\/uploads\/2022\/12\/Hawkeye-Pedeshaab-ePak-PLC-Controls.png\" sizes=\"(max-width: 768px) 100vw, 100vw\" srcset=\"data:image\/svg+xml;utf8,&lt;svg%20xmlns=&quot;http:\/\/www.w3.org\/2000\/svg&quot;%20viewBox=&quot;0%200%20600%20800&quot;%20height=&quot;800px&quot;%20width=&quot;600px&quot;\/&gt;\" alt=\"\" width=\"600\" height=\"800\" data-link-type=\"lightbox\" data-srcset=\"https:\/\/prefasprzet.pl\/wp-content\/uploads\/2022\/12\/Hawkeye-Pedeshaab-ePak-PLC-Controls.png 600w, https:\/\/prefasprzet.pl\/wp-content\/uploads\/2022\/12\/Hawkeye-Pedeshaab-ePak-PLC-Controls-225x300.png 225w, https:\/\/prefasprzet.pl\/wp-content\/uploads\/2022\/12\/Hawkeye-Pedeshaab-ePak-PLC-Controls-420x560.png 420w, https:\/\/prefasprzet.pl\/wp-content\/uploads\/2022\/12\/Hawkeye-Pedeshaab-ePak-PLC-Controls-315x420.png 315w\" \/> <\/a> <a title=\"\" href=\"https:\/\/prefasprzet.pl\/wp-content\/uploads\/2022\/12\/HawkeyePedershaab-ePak-E-drive-c1.png\" target=\"_self\" rel=\"noopener\"> <img decoding=\"async\" src=\"https:\/\/prefasprzet.pl\/wp-content\/uploads\/2022\/12\/HawkeyePedershaab-ePak-E-drive-c1.png\" sizes=\"(max-width: 768px) 100vw, 100vw\" srcset=\"data:image\/svg+xml;utf8,&lt;svg%20xmlns=&quot;http:\/\/www.w3.org\/2000\/svg&quot;%20viewBox=&quot;0%200%201200%20800&quot;%20height=&quot;800px&quot;%20width=&quot;1200px&quot;\/&gt;\" alt=\"\" width=\"1200\" height=\"800\" data-link-type=\"lightbox\" data-srcset=\"https:\/\/prefasprzet.pl\/wp-content\/uploads\/2022\/12\/HawkeyePedershaab-ePak-E-drive-c1.png 1200w, https:\/\/prefasprzet.pl\/wp-content\/uploads\/2022\/12\/HawkeyePedershaab-ePak-E-drive-c1-300x200.png 300w, https:\/\/prefasprzet.pl\/wp-content\/uploads\/2022\/12\/HawkeyePedershaab-ePak-E-drive-c1-1024x683.png 1024w, https:\/\/prefasprzet.pl\/wp-content\/uploads\/2022\/12\/HawkeyePedershaab-ePak-E-drive-c1-630x420.png 630w, https:\/\/prefasprzet.pl\/wp-content\/uploads\/2022\/12\/HawkeyePedershaab-ePak-E-drive-c1-420x280.png 420w, https:\/\/prefasprzet.pl\/wp-content\/uploads\/2022\/12\/HawkeyePedershaab-ePak-E-drive-c1-840x560.png 840w, https:\/\/prefasprzet.pl\/wp-content\/uploads\/2022\/12\/HawkeyePedershaab-ePak-E-drive-c1-315x210.png 315w\" \/> <\/a><\/p>\r\n<h4><strong>Advantages of the\u00a0system:<\/strong><\/h4>\r\n<p>&nbsp;<\/p>\r\n<p><strong>\u25ce\u00a0Fully automated operation: <\/strong><\/p>\r\n<p>which reduces labor costs and enables precise repeatability of production cycles, ensuring that all products are produced with the same high quality.<\/p>\r\n<p><strong>\u25ce Precise production control:<\/strong><\/p>\r\n<p>Equipped with the most advanced algorithms, the control system and closed-loop control software increase the speed of the production process and maximize pipe quality.<\/p>\r\n<p>All critical machine processes are constantly monitored, and when necessary, the system makes the necessary micro adjustments. Strategically placed video cameras ensure the quality and maintenance of set product parameters by providing real-time information on the production cycle.<\/p>\r\n<p><strong>\u25ce Faster machine operation:<\/strong><\/p>\r\n<p>Which is ensured by the unique Uniframe design.\u00a0<\/p>\r\n<p><strong>\u25ce High productivity:<\/strong><\/p>\r\n<p>Excellent control technology and fast, smooth component travel speeds result in tremendous productivity.<\/p>\r\n<p>In a single-shift system, the ePak is capable of producing about 100,000 tons of products annually.<\/p>\r\n<p><strong>\u25ce Powerful compaction:<\/strong><\/p>\r\n<p>The drive of the packerhead generates more power than conventional drive systems. The wider torque\/speed operating spectrum enables precise compaction control over the entire range of pipe diameters. Direct drive from two 60-pole permanent magnet motors does not require gears. This significantly reduces maintenance costs and noise emissions.<\/p>\r\n<p><strong>\u25ce Uses existing tooling:<\/strong><\/p>\r\n<p>In addition to Hawkeye- Pedershaab tooling, the ePak works with existing tooling from other manufacturers and brands.<\/p>\r\n<p><strong>\u25ce Compact machine turntable:<\/strong><\/p>\r\n<p>With the ePak machine&#8217;s compact, electrically driven turntable, the molds can be mounted close to the center point of the table. This allows for higher rotational speeds. In addition, the electric chain drive eliminates slippage, enabling precise speed increases and decreases as the molds enter the filling and shutdown positions.<\/p>\r\n<p><strong>\u25ce Fast and smooth travel speeds:<\/strong><\/p>\r\n<p>The main drive, top table and trash can are mounted on brackets so they continuously and smoothly move on the ePak machine&#8217;s unique main frame. As a result, the shocks and vibrations are reduced, minimizing wear and tear on components.<\/p>\r\n<p>The ePak machine provides up to 25% faster component travel speeds than conventional machines and significantly fewer problems with machine alignment, frame vibration and the need for expensive wear parts. The ePak machine&#8217;s unique frame design is a twist-together, two-piece construction for easy transport (can be loaded into containers) and installation. The ePak machine uses a barcode coding system for absolute positioning of the crosshead, top table and feeder.<\/p>\r\n<p><strong>\u25ce Performance:<\/strong><\/p>\r\n<p>All ePak tube production processes are computer-controlled and fully automated. In addition, the finished product and mold can be transported off the machine, de-molded and returned to the machine in an automated process. The molds can also be removed from the machine using a traditional forklift. The ePak can be installed as a stand-alone machine or integrated into a fully automated line.<\/p>\r\n<p><iframe title=\"YouTube video player\" src=\"https:\/\/www.youtube.com\/embed\/F4SRsWV2X14\" width=\"560\" height=\"315\" frameborder=\"0\" allowfullscreen=\"allowfullscreen\"><\/iframe><\/p>\r\n<h2><strong>Standard features:<\/strong><\/h2>\r\n<p><strong>Reinforcement cages for concrete pipes:<\/strong><\/p>\r\n<p>\u25ce Sturdy Uniframe machine frame on brackets<\/p>\r\n<p>\u25ce Gearless, direct-drive electronic packerhead<\/p>\r\n<p>\u25ce Top table with trowel<\/p>\r\n<h2><strong>OPTIONAL FEATURES:<\/strong><\/h2>\r\n<p><strong>The ePak can be equipped with the following additional features.<\/strong><\/p>\r\n<p>\u25ce Forklift-mounted vision controller<\/p>\r\n<p>\u25ce Automatic pallet\/reinforcement cages feeder<\/p>\r\n<p>\u25ce Pallet oiler<\/p>\r\n<p>\u25ce Automated feeder for spigot end forming rings<\/p>\r\n<p>\u25ce Centering of reinforcement<\/p>\r\n<p>The ePak machine represents a major step forward in the technology of producing machines with rotary packerheads.<\/p>\r\n<p><a title=\"\" href=\"https:\/\/prefasprzet.pl\/wp-content\/uploads\/2022\/12\/ePak_Finished-pipe.png\" target=\"_self\" rel=\"noopener\"> <img decoding=\"async\" src=\"https:\/\/prefasprzet.pl\/wp-content\/uploads\/2022\/12\/ePak_Finished-pipe.png\" sizes=\"(max-width: 768px) 100vw, 100vw\" srcset=\"data:image\/svg+xml;utf8,&lt;svg%20xmlns=&quot;http:\/\/www.w3.org\/2000\/svg&quot;%20viewBox=&quot;0%200%201066%20800&quot;%20height=&quot;800px&quot;%20width=&quot;1066px&quot;\/&gt;\" alt=\"\" width=\"1066\" height=\"800\" data-link-type=\"lightbox\" data-srcset=\"https:\/\/prefasprzet.pl\/wp-content\/uploads\/2022\/12\/ePak_Finished-pipe.png 1066w, https:\/\/prefasprzet.pl\/wp-content\/uploads\/2022\/12\/ePak_Finished-pipe-300x225.png 300w, https:\/\/prefasprzet.pl\/wp-content\/uploads\/2022\/12\/ePak_Finished-pipe-1024x768.png 1024w, https:\/\/prefasprzet.pl\/wp-content\/uploads\/2022\/12\/ePak_Finished-pipe-630x473.png 630w, https:\/\/prefasprzet.pl\/wp-content\/uploads\/2022\/12\/ePak_Finished-pipe-420x315.png 420w, https:\/\/prefasprzet.pl\/wp-content\/uploads\/2022\/12\/ePak_Finished-pipe-840x630.png 840w, https:\/\/prefasprzet.pl\/wp-content\/uploads\/2022\/12\/ePak_Finished-pipe-315x236.png 315w\" \/> <\/a> <a title=\"\" href=\"https:\/\/prefasprzet.pl\/wp-content\/uploads\/2022\/12\/Hawkeye-Pedershaab-Epak-Bates-Pipe.png\" target=\"_self\" rel=\"noopener\"> <img decoding=\"async\" src=\"https:\/\/prefasprzet.pl\/wp-content\/uploads\/2022\/12\/Hawkeye-Pedershaab-Epak-Bates-Pipe.png\" sizes=\"(max-width: 768px) 100vw, 100vw\" srcset=\"data:image\/svg+xml;utf8,&lt;svg%20xmlns=&quot;http:\/\/www.w3.org\/2000\/svg&quot;%20viewBox=&quot;0%200%20600%20800&quot;%20height=&quot;800px&quot;%20width=&quot;600px&quot;\/&gt;\" alt=\"\" width=\"600\" height=\"800\" data-link-type=\"lightbox\" data-srcset=\"https:\/\/prefasprzet.pl\/wp-content\/uploads\/2022\/12\/Hawkeye-Pedershaab-Epak-Bates-Pipe.png 600w, https:\/\/prefasprzet.pl\/wp-content\/uploads\/2022\/12\/Hawkeye-Pedershaab-Epak-Bates-Pipe-225x300.png 225w, https:\/\/prefasprzet.pl\/wp-content\/uploads\/2022\/12\/Hawkeye-Pedershaab-Epak-Bates-Pipe-420x560.png 420w, https:\/\/prefasprzet.pl\/wp-content\/uploads\/2022\/12\/Hawkeye-Pedershaab-Epak-Bates-Pipe-315x420.png 315w\" \/> <\/a> <a title=\"\" href=\"https:\/\/prefasprzet.pl\/wp-content\/uploads\/2022\/12\/EPAK.png\" target=\"_self\" rel=\"noopener\"> <img decoding=\"async\" src=\"https:\/\/prefasprzet.pl\/wp-content\/uploads\/2022\/12\/EPAK.png\" sizes=\"(max-width: 768px) 100vw, 100vw\" srcset=\"data:image\/svg+xml;utf8,&lt;svg%20xmlns=&quot;http:\/\/www.w3.org\/2000\/svg&quot;%20viewBox=&quot;0%200%20712%20297&quot;%20height=&quot;297px&quot;%20width=&quot;712px&quot;\/&gt;\" alt=\"\" width=\"712\" height=\"297\" data-link-type=\"lightbox\" data-srcset=\"https:\/\/prefasprzet.pl\/wp-content\/uploads\/2022\/12\/EPAK.png 712w, https:\/\/prefasprzet.pl\/wp-content\/uploads\/2022\/12\/EPAK-300x125.png 300w, https:\/\/prefasprzet.pl\/wp-content\/uploads\/2022\/12\/EPAK-630x263.png 630w, https:\/\/prefasprzet.pl\/wp-content\/uploads\/2022\/12\/EPAK-420x175.png 420w, https:\/\/prefasprzet.pl\/wp-content\/uploads\/2022\/12\/EPAK-315x131.png 315w\" \/> <\/a><\/p>\r\n<\/div><!-- .vgblk-rw-wrapper -->","protected":false},"excerpt":{"rendered":"<p>EPAK &#8211; HIGH-PRECISION MACHINE FOR THE PRODUCTION OF ROUND THIN WALLED PIPES AND MANHOLE RISERS Afinitas E-Pak is a revolutionary machine with a rotary packerhead, ideal for high-volume production of&#8230;<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"inline_featured_image":false,"footnotes":""},"class_list":["post-991705","page","type-page","status-publish","hentry"],"jetpack_sharing_enabled":true,"_links":{"self":[{"href":"https:\/\/prefasprzet.pl\/en\/wp-json\/wp\/v2\/pages\/991705","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/prefasprzet.pl\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/prefasprzet.pl\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/prefasprzet.pl\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/prefasprzet.pl\/en\/wp-json\/wp\/v2\/comments?post=991705"}],"version-history":[{"count":6,"href":"https:\/\/prefasprzet.pl\/en\/wp-json\/wp\/v2\/pages\/991705\/revisions"}],"predecessor-version":[{"id":992453,"href":"https:\/\/prefasprzet.pl\/en\/wp-json\/wp\/v2\/pages\/991705\/revisions\/992453"}],"wp:attachment":[{"href":"https:\/\/prefasprzet.pl\/en\/wp-json\/wp\/v2\/media?parent=991705"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}